Electron Beam Zirconium Crucible Ø40×45mm

Electron Beam Zirconium Crucible Ø40×45mm: High-Purity, Precision-Engineered for Advanced Applications

Baoji Freelong New Material Technology Development Co., Ltd. is a leading manufacturer and supplier of high-quality 【Electron Beam Zirconium Crucible Ø40×45mm】. Our advanced manufacturing capabilities and deep expertise in non-ferrous metal processing allow us to produce crucibles that meet the most stringent industry standards. With our state-of-the-art facilities located in Baoji, China's "Titanium Valley," we offer unparalleled quality, customization options, and reliable delivery to meet your specific needs.

Electron Beam Zirconium Crucible Ø40×45mm picture display

Product Introduction

The 【Electron Beam Zirconium Crucible Ø40×45mm】 is a precision-engineered component designed for use in electron beam melting (EBM) and other high-temperature, high-purity applications. Crafted from ultra-high-purity zirconium (≥99.9%), this crucible offers exceptional resistance to corrosion and contamination, making it ideal for use in semiconductor manufacturing, aerospace, nuclear energy, and advanced materials research.

Technical Specifications

• Material: High-purity zirconium (≥99.9%)
• Dimensions: Ø40mm x 45mm
• Wall thickness: Customizable (typically 2-5mm)
• Surface finish: ≤Ra 0.4μm
• Maximum operating temperature: 1800°C
• Purity level: 4N (99.99%) available upon request
• Density: ≥6.5 g/cm³

Key Features and Benefits

1. Ultra-high purity: Minimizes contamination in sensitive processes
2. Excellent thermal stability: Maintains structural integrity at extreme temperatures
3. Superior corrosion resistance: Ideal for aggressive environments
4. Low vapor pressure: Reduces material loss during vacuum processes
5. Customizable dimensions: Tailored to fit specific equipment requirements
6. Precision-machined surface: Ensures uniform heat distribution and melt quality

Applications and Industries Served

• Semiconductor manufacturing: Silicon crystal growth, wafer production
• Aerospace: Turbine blade casting, specialty alloy development
• Nuclear energy: Fuel rod production, isotope separation
• Advanced materials research: High-purity metal refining, new alloy development
• Optical coating: Thin film deposition for precision optics
• Medical implants: Production of biocompatible materials

Manufacturing Process

Our 【Electron Beam Zirconium Crucible Ø40×45mm】 undergoes a rigorous production process:

1. Raw material selection: Ultra-high-purity zirconium ingots
2. Vacuum arc remelting: Ensures material homogeneity
3. Precision CNC machining: Achieves exact dimensions and surface finish
4. Ultrasonic cleaning: Removes any potential contaminants
5. Vacuum annealing: Optimizes material properties
6. Final inspection: Dimensional and purity verification

Quality Control and Testing

Every crucible undergoes extensive quality checks:

• X-ray fluorescence (XRF) analysis for purity verification
• Dimensional inspection using high-precision measuring tools
• Surface roughness testing
• Helium leak detection for vacuum integrity
• Microstructure analysis to ensure optimal grain structure

Packaging and Shipping

• Individual vacuum-sealed packaging to prevent contamination
• Custom-designed foam inserts for protection during transit
• Robust outer packaging for international shipping
• Full traceability with unique lot numbers
• Express shipping options available for urgent orders

Why Choose Us

1. Expertise in zirconium processing with years of experience
2. State-of-the-art manufacturing facilities in Baoji's "Titanium Valley"
3. Rigorous quality control processes exceeding industry standards
4. Flexible production capabilities for both small and large orders
5. Responsive customer service and technical support
6. Competitive pricing without compromising on quality

OEM & Customization Services

We offer comprehensive OEM and customization services:

• Custom dimensions and wall thicknesses
• Special surface treatments or coatings
• Alloy modifications for specific applications
• Integration of additional features (e.g., pouring spouts, lifting handles)
• Collaborative design services with our experienced engineers

Certifications and Compliance

• ISO 9001:2015 certified quality management system
• ASTM B551 compliant for zirconium and zirconium alloy ingots
• RoHS and REACH compliant
• Nuclear-grade certifications available upon request

Customer Reviews and Case Studies

"Baoji Freelong's 【Electron Beam Zirconium Crucible Ø40×45mm】 has significantly improved the purity of our semiconductor materials. Their responsive team and consistent quality make them our go-to supplier." - Dr. Zhang, Lead Researcher at XYZ Semiconductors

Case Study: A leading aerospace manufacturer reduced material contamination by 78% after switching to our zirconium crucibles, resulting in improved alloy performance and reduced production costs.

FAQs

1. What is the typical lifespan of an Electron Beam Zirconium Crucible?
   The lifespan varies depending on usage conditions but typically ranges from 50-100 melting cycles under proper use.
2. Can you provide material certificates with each order?
   Yes, we provide full material certifications and test reports with every shipment.
3. What is the minimum order quantity (MOQ)?
   Our standard MOQ is 5 pieces, but we can accommodate smaller orders for specialized requirements.
4. How long is the typical lead time for an order?
   Standard lead time is 2-3 weeks, with expedited options available for urgent needs.
5. Do you offer sample crucibles for testing?
   Yes, we offer sample crucibles at a discounted rate for evaluation purposes.

Contact Information

Ready to elevate your high-purity material processing? Contact us today to discuss your 【Electron Beam Zirconium Crucible Ø40×45mm】 needs or request a quote.

Email: jenny@bjfreelong.com
WhatsApp: +86 13571190943

Baoji Freelong New Material Technology Development Co., Ltd. - Your trusted partner for precision-engineered zirconium crucibles.

Our Packaging

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Our Factory

Production Equipmenty

Skin peeling machine

Forging Press

Forging Press

Heat exchanger equipment

Laser cutting machine

Heating furnace

Heating furnace

Straightening Machine

Sawing Machine

Sawing Machine

Air hammer

Vertical Lathe

Centerless grinding machine

Centerless grinding machine

Piezo motor

Press

Press

Rolling Mill

Testing Equipment

 

 

 

 

 

 

WhatsApp&Wechat: 86 13571190943
E-mail:jenny@bjfreelong.com
Address: No.188. Gaoxin Ave, Baoji City, Shannxi, China.